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Removing Rocker Box

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Old 08-10-2009, 08:51 AM
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Default Removing Rocker Box

Hi all,
I have done a little project with a donar rocker box and I now want to fit this to my car, is there any guides on how to remove this?

Also is there anything I should consider changing while this is off?

thanks
Old 08-10-2009, 09:10 AM
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You may wish to replace the gasket at the same time if yours leaks, otherwise leave it be.

It's a really simple job, just remove what you see, taking care of the electrical connectors.
Old 08-10-2009, 09:23 AM
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When re-fiiting be careful when tightening the bolts back up!

They have rubber washers which can remove some of the 'feel'. It's a pain in the arse if you snap a bolt, as they arn't the strongest.
Old 08-10-2009, 09:28 AM
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Thanks for the warning! Do you know the torque reading they are so I don't over do them?
Old 08-10-2009, 09:31 AM
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If the rocker cover is off you're halfway to checking your valve clearances...
Old 08-10-2009, 10:01 AM
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Here is a lovely photo of my old mint S2K

The 'gasket' is a rubber seal so dont worry about that,
im sure the torque was around 10nm ??


Russ.
Old 08-10-2009, 10:18 AM
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I recommend getting the service manual. Someone has a link to one you can download in their signature.

All the valve cover spark plug and spark cover bolts need to be tightened to 12nm, the 5 that secure the cover itself need to be done in the following order:

Middle right
Top left
Bottom left
Top right
Bottom right

I'd apply thread-lock to the ones that secure the spark plug cover, these are prone to rattling loose and dissapearing.
Old 08-10-2009, 10:38 AM
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Originally Posted by loftust,Aug 10 2009, 06:18 PM
I'd apply thread-lock to the ones that secure the spark plug cover, these are prone to rattling loose and dissapearing.
i've took mine off... weight saving
Old 08-10-2009, 11:51 AM
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Originally Posted by RUSS H,Aug 10 2009, 07:01 PM


Here is a lovely photo of my old mint S2K

The 'gasket' is a rubber seal so dont worry about that,
im sure the torque was around 10nm ??


Russ.
Oooh, shiny spanners.
Old 08-10-2009, 11:59 AM
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Originally Posted by loftust,Aug 10 2009, 07:18 PM
I'd apply thread-lock to the ones that secure the spark plug cover, these are prone to rattling loose and dissapearing.
They most certainly do! A spring washer is better though.
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