UK & Ireland S2000 Community Discussions related to the S2000, its ownership and enthusiasm for it in the UK and Ireland. Including FAQs, and technical questions.

Clutch release fork grease up

Thread Tools
 
Old 08-28-2010, 07:48 AM
  #1  
Community Organizer

Thread Starter
 
The Loon's Avatar
 
Join Date: Aug 2007
Location: MUGEN 無限 POWER
Posts: 6,810
Received 3 Likes on 3 Posts
Default Clutch release fork grease up

I decided to sand down the clutch slave cylinder. Everything went well until I re-fitted the slave cylinder which did not engage with the release fork. A lot of fluid pissed out of the slave cylinder. I topped up the fluid but the pedal is not firm.

This is why I should pay people to work on my car. Any ideas/guidance would be greatly appreciated

The Loon
Old 08-28-2010, 08:21 AM
  #2  
Registered User

 
mugen888's Avatar
 
Join Date: Oct 2005
Location: london, Edmonton, Enfield
Posts: 2,438
Likes: 0
Received 0 Likes on 0 Posts
Default

you may need to bleed the system
Old 08-28-2010, 08:28 AM
  #3  
Banned
 
r8byb's Avatar
 
Join Date: Mar 2009
Location: Kidderminster, GB
Posts: 1,864
Likes: 0
Received 0 Likes on 0 Posts
Default

Air in the system most likely.
Old 08-28-2010, 08:37 AM
  #4  

 
Garage R's Avatar
 
Join Date: Jun 2008
Location: Barnsley
Posts: 855
Likes: 0
Received 0 Likes on 0 Posts
Default

Bleed the system mate and make sure the ball of the slave cylinder is seated properly. 2 people would make the job easier
Old 08-28-2010, 08:37 AM
  #5  
Community Organizer

Thread Starter
 
The Loon's Avatar
 
Join Date: Aug 2007
Location: MUGEN 無限 POWER
Posts: 6,810
Received 3 Likes on 3 Posts
Default

The pedal goes to the floor- I have pumped it and no joy?
Old 08-28-2010, 09:07 AM
  #6  
UK Moderator

 
chrisr111's Avatar
 
Join Date: Mar 2003
Location: MUGEN 無限 POWER
Posts: 4,176
Received 11 Likes on 10 Posts
Default

To bleed the clutch you need to put a clear tube on the bleed nipple then open the nipple while someone presses the clutch in; close the nipple when no more air/bubbles come through. Similar to bleeding brakes.

HTH

Chris.
Old 08-28-2010, 09:10 AM
  #7  
Community Organizer

Thread Starter
 
The Loon's Avatar
 
Join Date: Aug 2007
Location: MUGEN 無限 POWER
Posts: 6,810
Received 3 Likes on 3 Posts
Default

Ah OK...extra pair of hands is also required.

Thanks Chris.
Old 08-28-2010, 09:24 AM
  #8  

 
lower's Avatar
 
Join Date: Mar 2004
Location: Market Harborough, Leics.
Posts: 10,653
Received 16 Likes on 14 Posts
Default

Have you managed to push the piston out of the cylinder?

You need to get the piston back in, make sure the ball in engaged and then bleed.
Old 08-28-2010, 09:41 AM
  #9  

 
E4RTH WORM JIM's Avatar
 
Join Date: May 2006
Location: East Yorkshire
Posts: 5,927
Received 29 Likes on 27 Posts
Default

Originally Posted by lower,Aug 28 2010, 05:24 PM
Have you managed to push the piston out of the cylinder?

You need to get the piston back in, make sure the ball in engaged and then bleed.
Old 08-28-2010, 09:43 AM
  #10  
Community Organizer

Thread Starter
 
The Loon's Avatar
 
Join Date: Aug 2007
Location: MUGEN 無限 POWER
Posts: 6,810
Received 3 Likes on 3 Posts
Default

Originally Posted by lower,Aug 28 2010, 06:24 PM
Have you managed to push the piston out of the cylinder?

You need to get the piston back in, make sure the ball in engaged and then bleed.
Rich I removed the piston from the slave, sanded the domed head and refitted into the slave. Unfortunately, I did not fit and head of the slave against the release fork so a load of fluid came out of the slave.

I've tried refitting the slave, there is very little room between the head of piston and the release fork.

Is this normal as I'm struggling to get the slave back on unless the boot that covers the release fork is left off the car.


Quick Reply: Clutch release fork grease up



All times are GMT -8. The time now is 11:24 AM.