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UK Exhaust mods on RB's car

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Old 08-05-2013, 06:41 PM
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Default UK Exhaust mods on RB's car

So, I thot I would try the UK exhaust mod on my AP1.
Bought a used exhaust, in excellent condition BTW.
Picked up some 38mm 316L SS pipe with 90 deg bends.
Spent the better part of an afternoon and evening prepping for TIG welding.
See attached photos:

[attachment=43678:S2K Exhaust Connectors.jpg]

[attachment=43681:S2K Connector 1 fitted.jpg]

[attachment=43682:S2K Holes cut 1.jpg]

Will be TIG welding tomorrow.

More pics to come.
Attached Thumbnails UK Exhaust mods on RB's car-s2k-exhaust-connectors.jpg   UK Exhaust mods on RB's car-s2k-connector-1-fitted.jpg   UK Exhaust mods on RB's car-s2k-holes-cut-1.jpg  
Old 08-05-2013, 08:05 PM
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cool, keep us posted.
Old 08-06-2013, 09:12 AM
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I like the gradual radius of the merge pipe and the quality of your work. One question: are you going to enlarge the muffler's loop entry hole to 38mm, as it seems much smaller in the last picture?

Let us know the results, I am thinking about this but not sure of the 38mm merge pipe sound with the test pipe.
Old 08-06-2013, 10:13 AM
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Originally Posted by wojtekj1977
I like the gradual radius of the merge pipe and the quality of your work. One question: are you going to enlarge the muffler's loop entry hole to 38mm, as it seems much smaller in the last picture?

Let us know the results, I am thinking about this but not sure of the 38mm merge pipe sound with the test pipe.
The hole in the U section averages about 28mm.

This is larger than the 22-23mm which King Motorsports uses.

The 38mm SS pipe is 35mm inside, so there will be a lip of about 3mm inside.

At low rpm, i.e. driving around town and cruising on the highway, there should be little difference over the stock system, as the exhaust gas would prefer to follow the path of least resistance, which is thru the muffler.

However, at higher rpms, the delta P thru the muffler will be higher than the by-pass, so more of the flow will travel directly to atmosphere.

Without doing a CFD, it's a bit trial and error, so on this exhaust I thot I would be a big more conservative.

If I like this, I will modify my existing system and see how it works with a bigger opening.

Likely, there will be one of the systems for sale soon.

Cheers,

RB
Old 08-07-2013, 05:04 AM
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Welded.

If you do this yourself, be sure to purge the exhaust with Argon and keep it flowing, prior to TIG welding and during.

The welds will be stronger and will not crack later when everything gets hot.

[attachment=43774:S2K Exhaust TIG weld 1.JPG]

[attachment=43775:S2K Exhaust TIG weld 2.JPG]
Attached Thumbnails UK Exhaust mods on RB's car-s2k-exhaust-tig-weld-1.jpg   UK Exhaust mods on RB's car-s2k-exhaust-tig-weld-2.jpg  
Old 08-07-2013, 02:26 PM
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So this is what has become of my old exhaust. Looking great Robin! I'm looking forward to hearing this in person
Old 08-07-2013, 02:39 PM
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I want to hear this in person, Ill get my gopro to record it
Old 08-07-2013, 04:45 PM
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Nice work.
Old 08-07-2013, 05:39 PM
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Originally Posted by FluKy15
I want to hear this in person, Ill get my gopro to record it
Excellent, will look forward to that.
Old 08-07-2013, 05:43 PM
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Originally Posted by purplemonkeydishwasher
So this is what has become of my old exhaust. Looking great Robin! I'm looking forward to hearing this in person
For sure you will. Hopefully, you can get your new car out for a drive soon, with an S2K in the lead.


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