S2000 Under The Hood S2000 Technical and Mechanical discussions.

Spark plugs & coil packs

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Old 10-27-2012, 10:26 PM
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Default Spark plugs & coil packs

Had been about a neglectful two 1/2 yrs before I decided to look at em again. It got cooler out so I assumed the change in temp was causing my exhaust to make a sort of bubbling/soft popping sound after a cold start. On the second day of denial I completely overlooked it. Upon leaving the mall on day 3 I notice the bubbling and then a check engine light. But thennnnnnnn......my car became a Subaru STI.....misfires upon misfires from all cylinders commenced. I mildly pressed the throttle but there was 10% available due to the cars state. I went to the Autozone for a free diagnosis and got about 5 diff CEL codes. I popped open each cylinder one by one, removing each coil pack nice and easy. Having used "Never Seize" in the past made my plugs come right out.....until cylinder 2 . Turns out the bottom end of the coil pack (the end closest to the plug) MELTED and DISINTEGRATED . There is debris and am concerned. I will be attempting to clean when my new coil pack arrives. Any suggestions friends. Few guys recommended using a grease to scoop up debris in cylinder.
Old 10-27-2012, 11:51 PM
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That happened to me before...




it melted like that because your tread is bad... hot air was coming out...

I took the head out and got it to a machine shop to get them fixed.. $55/hole


if you put another 1 on thiking you are good... you are wasting your time.. it will melt again
Old 10-28-2012, 06:06 AM
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Plus probably undertorqued
Old 10-28-2012, 09:51 AM
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Originally Posted by starchland
Plus probably undertorqued
exactly what happened... not torqued correctly... got loose... ripped tread... melted... done
Old 10-28-2012, 09:58 AM
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according to bman, a loose plug will pull in excessive air causing that cylinder to run super lean...its all down hill after that
Old 10-28-2012, 07:39 PM
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That "never seize" was definitely a contributing factor! Laugh at me but I used that and well mine backed out and burnt up my coil pack. TimeSert and fixed that.
Old 10-28-2012, 08:42 PM
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Yes that is 100% the result of an improperly tightened spark plug.
Old 10-29-2012, 07:07 AM
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maybe people are using too much anti-seize compound, but I have always used just a little bit on one side of the thread with no issues.
Old 10-29-2012, 09:40 AM
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Somewhat of a related question when disconnecting the coil packs from the harness. When I changed my plugs last, everything went just fine, except for when disconnecting the harness from the pack closest to the firewall. The harness side is supposed to have a small blue plastic insert that holds the pins on the pack, and what looks to be a green rubber seal behind it.

When I took off that particular harness, the blue bit fell out and was never to be found (before I pulled the pack, so it did not fall in). The Honda parts diagram shows the entire harness as one costly part. Is there any issue in driving without that bit? Have not had any CELs, but after a warm start once the engine took just a couple seconds longer to turn over.

Any help appreciated.
Thanks!
Old 10-29-2012, 10:43 AM
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There is absolutely no reason to use anti seize on s2k spark plugs, and I highly caution against it.

A touch of WD40 is all you need to prevent galling.


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