S2000 Under The Hood S2000 Technical and Mechanical discussions.

Is it safe to track these rotors?

Thread Tools
 
Old 12-05-2002, 02:42 PM
  #31  
Registered User

 
jicarro's Avatar
 
Join Date: Jun 2002
Location: Ponce
Posts: 42
Likes: 0
Received 0 Likes on 0 Posts
Default

As for porsche ceramic brakes go, they have outstanding heat capacity and cooling efficiency to take abuse and last longer than conventional brakes. To all their own.
Actually I was refering to their garden-variety non-ceramic brakes, like the 322mm rotors that came on 993 twin turbo's. I was so impressed with these brakes that I got them for my 93 RX-7. To this day I never experience any brake fade nor cracks on the rotors. In fact the brakes performed better after removing the brake ducts. Although wear is noticeable on the 993 rotors, no cracks are visible either. So if the spoon rotor's holes are in fact cast-in and not drilled, maybe spoon isn't on par with Porsche's heat treating methods nor their carbon/steel alloy selection.

my 0.02
Old 12-05-2002, 02:51 PM
  #32  
Registered User
 
dwb1's Avatar
 
Join Date: Oct 2000
Location: Ashtabula
Posts: 416
Likes: 0
Received 0 Likes on 0 Posts
Default

This post brings back many memories .

To drill or not to drill .

Cast iron is not a good material to have holes drilled or cast in , where the pad runs . The heat generated under hard use will always start cracks , at the holes . Because the structure of the disk is weaker at the holes , when a disk fails it will be at the weakest point .

The reason that Spoon makes these rotors , is that people want them . They are directional rotors that are not left and right specific? ( engineered by who?)

If you are going to use your car hard on the track I would definitely recommend two piece racing rotors . ( not look-a-like offshore cast one's [ no Chinese or Taiwan ])

People wonder why our rotors cost so much , yes all our rotor are thermally treated . our hats are Forged , we supply stainless steel bushings to allow for expansion of the rotor and all the bolts are safety wired .

We are working on a Steel composite rotor that will run 30% cooler than the cast iron racing rotor that we supply in our kit now . It will also be drilled for weight reduction.

Brad
Pinnacle Braking Systems
Old 12-06-2002, 03:48 AM
  #33  
Registered User

 
CoralDoc's Avatar
 
Join Date: Oct 2000
Location: Davie, FL
Posts: 4,467
Likes: 0
Received 3 Likes on 3 Posts
Default

Hey Brad - do you make a replacement rotor that works with OEM calipers? I'm thinking about going that route for track days and then swapping back to OEM rotors to stay in the stock autocross class. Also, would such a system work with stock components in the rear? TIA

Based on my personal experiences, I agree with Mike, drilled rotors crack! I've never observed drilled rotors on street cars that were used on the track that didn't crack. Does ANYONE have data to counter this statement? I agree that composite rotors and two-piece racing rotors may work when drilled. I'm talking about rotors for production cars.
Old 12-06-2002, 09:16 PM
  #34  

 
Utah S2K's Avatar
 
Join Date: Dec 2000
Location: Ogden
Posts: 4,307
Received 11 Likes on 9 Posts
Default

Originally posted by Mike Schuster
Really if Spoon will replace rotors with cracked holes like these then I probably should start using them! Cracks always start at the holes, if any, and I always end up replacing my rotors due to cracks rather than wear. So free rotors for life!
Stop buying cheap rotors and then the cracks won't start at all .

Utah

P.S. If you do have a failed rotor please feel free to send it to me and I'll tell you why it failed. Where else can you get free wet metallography and free electron microscopy in an aerospace failure analysis lab? With as cast holes and proper stress relieve the rotor should outlast the pad, and usually the car, without exception.
Old 12-06-2002, 10:28 PM
  #35  
Registered User
 
Mike Schuster's Avatar
 
Join Date: Sep 2001
Location: CA
Posts: 302
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally posted by Utah S2K
Stop buying cheap rotors and then the cracks won't start at all .
Honda factory rotors are $65 from a discounter. Should I by them from my dealer and pay more?

In my case I think rotors crack because I overheat them. I believe Honda did not design the brakes for track driving. So you should expect to have trouble. If you aren't then learn to drive faster.

Cracks usually start as faint surface cracks oriented the the radial direction. Here is a picture of what happens if I continue to drive with these faint cracks - they get longer and deeper:


If I keep driving then eventually this happens:


If you look at a budget rotor cracking is actually not a major cost issue. Per day at the track I spend roughly $100 on tires, $100-200 on pads, $250 for registration and maybe $50 for rotors.
Old 12-12-2002, 06:44 AM
  #36  
Registered User
 
Mike Schuster's Avatar
 
Join Date: Sep 2001
Location: CA
Posts: 302
Likes: 0
Received 0 Likes on 0 Posts
Default

I did some research on why Porsche uses holes in their brake rotors. The 911 marketing brochure says

"The front and rear brake discs are cross-drilled to improve braking in the wet. The brakes respond better because the water vapor generated under braking can be released more efficiently."

Although you can get to threshold in the wet easily (ie, ABS activation), it may well be that it takes the car longer to do so in the wet with solid rotors than it would with holed rotors. I had not previously considered this possibility.

This idea would be easy to test. Install a holed rotor on one side of the car and a solid rotor on the other. In the wet see which side goes into ABS consistently first, and measure the time difference. This would tell you roughly how many feet of braking distance, if any, the holes provide.

As I said, in my experience on the track holes do crack, but they may well provide a safety advantage in the wet.
Old 12-12-2002, 07:01 PM
  #37  
Registered User
 
dwb1's Avatar
 
Join Date: Oct 2000
Location: Ashtabula
Posts: 416
Likes: 0
Received 0 Likes on 0 Posts
Default

Yes we can make two piece racing rotors that fit the stock Honda system . Our rear ultra light weight rotor does .

The super rotor that we are working on now is being designed to be able to be machined to fit the stock system also . Because this rotor will have steel wear surfaces , we will cross drill to reduce weight.

Brad
Pinnacle Braking Systems
Old 06-08-2003, 04:34 PM
  #38  

Thread Starter
 
Luis's Avatar
 
Join Date: Oct 2000
Location: Lisbon
Posts: 1,921
Likes: 0
Received 0 Likes on 0 Posts
Default

I'm ressurecting this thread, as to my dismay, my OEM rotors show the same type of cracks as the ones I posted above, after just a couple of days of track outings.

Frankly, the spoon rotors don't seem to have fared much worse. The problem must lie elsewhere. I have used brakeman #3, Panther XP, Honda OEM, Honda modulo pads and others but I guess it's not a pad problem. We probably need more cooling.

Is anyone reliably tracking their cars on high speed tracks (top speed 200km/h+) without cracks developing? If so what pads, brakes, rotors, calipers are you using?
Old 06-08-2003, 05:14 PM
  #39  
Registered User
 
TrueDrezzer's Avatar
 
Join Date: Sep 2002
Location: N
Posts: 871
Likes: 0
Received 0 Likes on 0 Posts
Default

I track my car on the Nurburgring, which can be a hard braking track, but you will see speeds of 220+ as well (maybe 280 on a bike!). There are several sections where you will go a few km without braking, so heat cycling can be an issue. Each lap takes at least 8 minutes of concentration, and I always drive around the town a bit for a cooldown after each lap.

So far, I've not noticed any cracking, just pad build up, leading to vibration. For some reason, the rear pads are wearing out a bit faster than the fronts, and the rear rotors are quite a bit hotter.

I've used the stock pads (faded after a few laps), EBC Greenstuff v4 (good pad, lasted 46 laps), and now the Ferodo DS2500 (good feel), with stock rotors all round. Front rotors are new. Stock calipers too. ATE superblue brake fluid, which was much better than the stock stuff.

///Robin
Old 06-09-2003, 05:25 PM
  #40  
Registered User

 
jicarro's Avatar
 
Join Date: Jun 2002
Location: Ponce
Posts: 42
Likes: 0
Received 0 Likes on 0 Posts
Default

Is anyone reliably tracking their cars on high speed tracks (top speed 200km/h+) without cracks developing? If so what pads, brakes, rotors, calipers are you using?

You're not alone Luis. My OEM rotors are good for about 3-4 hours of hard track use. In fact the rotors don't even look that worn out before developing cracks. Pads: Hawk blue; Carbotech XP, P+; and Brakeman #3's.


Quick Reply: Is it safe to track these rotors?



All times are GMT -8. The time now is 05:23 AM.