S2000 Under The Hood S2000 Technical and Mechanical discussions.

Replacing springs, got myself into a jam

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Old 06-21-2016, 06:36 AM
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Bumpstop (tan foam part) is not fighting you. Are you sure all parts are in order, pushing it down is not hard, and 1" seems like a lot.
Old 06-21-2016, 06:45 AM
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Is the shock fully extended? 1/2" of necessary compression seems to be what I remember, from the tophat top bushing to thread #1 on the piston rod. That was on MY02 or MY00 front springs (can't remember exactly).
Old 06-21-2016, 06:46 AM
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Post some pics, OP
Old 06-21-2016, 06:55 AM
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The pics are somewhat inconclusive, since what's really needed is a pic of me trying to force the fewking thing down...and THAT'S not happening. In these pics you can see that the threaded shaft is basically level with the top of the spring. Then the top hat goes on, which probably adds another 1/4"-3/8", then the black rubber piece, which I assume is the bump stop. That piece is about an inch thick, so at a minimum, the spring needs to compress by 1-1/4" in order for the first thread to appear. And actually, I need considerably more, since I can't perform the compression with the bump stop in place, because the threaded shaft needs the bump stop to center it in the top hat in the first place.
Attached Thumbnails Replacing springs, got myself into a jam-img_0677.jpg   Replacing springs, got myself into a jam-img_0678.jpg  
Old 06-21-2016, 07:21 AM
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The part you refer to as a bump stop is not that, which I think could be confusing people.
Refer to this pic to make sure you have all in the right order.
http://www.bkhondaparts.com/auto-par...-absorber-scat

What's the spring rate? Multiply by the distance you need to compress to get some idea of weight you'll have to put on it...
Old 06-21-2016, 07:25 AM
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Originally Posted by BruceWarne
The part you refer to as a bump stop is not that, which I think could be confusing people.
Refer to this pic to make sure you have all in the right order.
http://www.bkhondapa...k-absorber-scat

What's the spring rate? Multiply by the distance you need to compress to get some idea of weight you'll have to put on it...
Thanks, Bruce. That will help. I'm referring to item #6, which obviously is not a bump stop, I see now. Everything else appears to be in the right location, and before I start attempting to compress, I verify that the spring ends are in their correct positions as well. I realize that the springs have to be oriented very specifically in their end plates in order to be correct.
Old 06-21-2016, 07:48 AM
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#6 is the top hat bushings, did you know that the ones on the Integra Type R also work and are stiffer than on the s2000? The metal sleeve is supposed to be the meat in the bushing sandwich.
Old 06-21-2016, 07:58 AM
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The S2000 and ITR have the same tophat bushing construction. They both are metal reinforced.

I currently own a S2000 and ITR
Old 06-21-2016, 08:00 AM
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Bring those damn things here so I can clean them before you reinstall them.
Old 06-21-2016, 08:03 AM
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Originally Posted by freq
Bring those damn things here so I can clean them before you reinstall them.
Heheheh. In every group, there's always one of you guys...


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