S2000 Under The Hood S2000 Technical and Mechanical discussions.

Rebuilding a pumpkin... aka differential

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Old 04-28-2009, 03:19 PM
  #21  

 
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Originally Posted by SpitfireS,Apr 28 2009, 02:04 PM
chris_barry Posted on Apr 28 2009, 08:24 AM



S2KPUDDYDAD Posted on Apr 28 2009, 03:29 PM

Sometimes, heating up a bearing IS the only proper way to do it.
And, sometimes, fully outfitted machine shops, really have ALL the tools they need.


For bigger bearings heating is a must.
Chech your SKF, NTN, or any other name brand bearing catalogue for install instructions.

I was not referring to the "bearings" and heat at all. You can heat a bearing and cool the part you are placing the bearing to, that
Old 04-28-2009, 05:23 PM
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I have a large arbour press and 30T press in my workshop but I still use heat regularly.

I work a lot on aluminium and magnesium casings ( hewland, Dallara etc). As these materials expand a lot at operating temperatures the bearings are an interference fit at room temperature. If you don't heat them you run the risk of damaging an expensive housing. With magnesium transaxles its impossible to press the diff side bearings in cold, the hole isn't big enough.

I agree that you don't need heat on a cast iron pumpkin, but it can make life a lot easier for first timer people learning and doing a DIY in their garage. ( the type of people who ask how to questions on these forums.

Chris.
Old 04-28-2009, 06:50 PM
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Originally Posted by chris_barry,Apr 28 2009, 08:23 PM
I have a large arbour press and 30T press in my workshop but I still use heat regularly.

I work a lot on aluminium and magnesium casings ( hewland, Dallara etc). As these materials expand a lot at operating temperatures the bearings are an interference fit at room temperature. If you don't heat them you run the risk of damaging an expensive housing. With magnesium transaxles its impossible to press the diff side bearings in cold, the hole isn't big enough.

I agree that you don't need heat on a cast iron pumpkin, but it can make life a lot easier for first timer people learning and doing a DIY in their garage. ( the type of people who ask how to questions on these forums.

Chris.
I hope you guys are understanding my input in my post on the pressing of the cup (not the cone or bearing) into this Honda cast iron case.
If you use heat to do this pressing on this Honda case you could have a bad result. The cup will press in with an easy "pressed fit" (no heat required) not a slip fit, or a fit requiring the use of heat.

It is very easy to stretch the race in this case, I know I have done it. I have experience making the mistake.

I have great admiration for you guys working with exotic metals. We do not have much involvement in anything cool like titanium or magnesium.
Old 04-28-2009, 07:21 PM
  #24  

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Thanks for all the input guys... but just to be clear, I'll be pressing the outer race bearings into the pumpkin/housing... right?

Keith
Old 05-04-2009, 10:06 AM
  #25  

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*****Update*****

Bought $150 in parts to replace the oil seals, bearings, cups, nut and pinion spacer.



New axle oil seals


Used a socket + mallet to press into place:


Finished product


Baffle back into place with some lock tight
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