S2000 Under The Hood S2000 Technical and Mechanical discussions.

Installing 4.44 gear set and need some help

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Old 08-11-2003, 09:57 PM
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Default Installing 4.44 gear set and need some help

I am going to be installing the 4.44 gear set soon and was wondering if anyone has a step by step manual on doing a differential gear change. Gear backlash tolerances, etc.? Could anyone copy the pages and post them so I could make copies or would it just be wise for me to purchase a manual myself? If so, which manual has the best detail, illustrated parks breakdown, tolerances, etc.? Really appreciate anyones input.
Old 08-12-2003, 01:33 AM
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TRY THIS LINK
Old 08-12-2003, 04:55 AM
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purchase a factory service manual from www.helminc.com
Old 08-12-2003, 05:57 AM
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Unless you have extensive experience with setting up a ring and pinion you should have it done by someone with extensive experience. I used a place in So. Cal that does lots of race cars and exotics and has decades of experience. they even make their own crush washers. It would be worth it to truck ship the pumpkin to them to make sure the installation is correct.

Ramjet Rear End Repair
8783 San Fernando Rd, Sun Valley, CA 91352
Phone: (818) 768-3824

Check this out (courtesy of Prolene) http://www.hotrod.com/projectbuild/46959/

Good luck, 4.44s are a great modification for the S.
Old 08-12-2003, 03:47 PM
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P.M.Xviper.
Old 08-12-2003, 09:05 PM
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Thanks a lot for everyones help. I'll probably be taking it off myself and shipping it to Ramjet. I'll give them a call.

Sideways, are they able to get it set up right the first time and how much do you think shipping and them doing it will cost?
Old 08-12-2003, 09:13 PM
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They have done several already. Plug and play as they say.
The pumpkin is about 60 lbs.
Truck freight or ground shipping? Call Roger, he may prefer a method of shipping or know of one that is better. I did mine about 1-1/2 years ago and it was reasonable. I think it was $160 but I don't remember for sure. It may have been slightly more. You don't have to buy any washer kits or anything.
Old 08-12-2003, 09:15 PM
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Originally posted by Squeezer
purchase a factory service manual from www.helminc.com
Speaking of Helm, they have the 2000-2004 S2000 Service Manuals "available soon".
Old 08-12-2003, 09:57 PM
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Thanks for your help Sideways. I'll update this post in a few weeks and let you guys know how it went.
Old 08-13-2003, 06:18 AM
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I personally took my diff to Ramjet yesterday. I should have it back by tomorrow. $150 plus oil quote. Cryo treated ring and pinion prior to taking it over.


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