S2000 Under The Hood S2000 Technical and Mechanical discussions.

gas flapper gone/ inside gas tank

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Old 11-11-2005, 04:14 PM
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Originally Posted by Asura,Nov 11 2005, 03:06 AM
My 02 does that too. I have to apply pressure and turn the cap. Is it easy to replace? I think this would be worth doing.
I went through 4 or 5 gas caps. They would be tight fom the start and just get worse. I couldn't screw them down all the way and it would eventually throw a CEL. I got the neck from Hardtopguy and it takes about 20 minutes to install. Now the cap easily spins down to where I can grab it and give it a few clicks. There are a few of us around here that have replaced them.
Old 11-11-2005, 05:05 PM
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The "flapper valve" is there for at least one of several reasons. These two come to mind.

1) All cars are required to have a "roll over" valve in the fuel fill system (the fuel cap is not enough, according to the SAE/EPA/NHTSA standard) to prevent fuel from leaking out quickly during an accident. There is a requirement for the maximum allowable amount of fuel to leak out with the gas cap removed and the car upside down, in a given amount of time. This valve is either located in the filler neck attaching point in the tank, at the bottom of the fuel filler neck, or at the top of the fuel filler neck (flapper valve).

2) When the government implemented the "strict evaporative emission standard" (in 2000 from memory) some auto manufacturers used the flapper valve movement, when the fuel nozzle was inserted, to activate a vapor canister vacuum valve to "suck the fumes" into the vapor canister while filling the fuel tank. The fuel "stored" in the vapor canister would then be used when the engine was running (a small but meaningful impact on the environment).

I'm not sure which reasons the S2000 uses/used the upper fuel filler neck "flapper valve" for, but it's likely one of these.

Don't let a dealer technician tell you what it's there for. Honda would eliminate it if they could (legally).

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Old 11-12-2005, 12:13 AM
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Here is a pic

Old 11-12-2005, 02:30 AM
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Originally Posted by Wisconsin S2k,Nov 11 2005, 07:35 PM
FWIW, i have never seen the valve you speak of on any S2000.


Perhaps the flapper is required in ZA (South Africa?), but I don't rememeber ever seeing one on a North American car.
Old 11-12-2005, 04:25 AM
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Originally Posted by CoralDoc,Nov 12 2005, 01:30 PM
Perhaps the flapper is required in ZA (South Africa?), but I don't rememeber ever seeing one on a North American car.
Correct on ZA. It is the first time I have ever seen this on a car locally.
Old 11-12-2005, 07:57 AM
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Never saw that thing on my car either.!!!
Old 11-12-2005, 10:43 PM
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My '02 has never had one...on the old filler neck and the new one I got replaced under warranty.
Old 11-13-2005, 06:26 AM
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This topic has been covered in the past. I know because I thought my flapper valve ended up in the gas tank too. Apparently, the flap has not been required in the US for several years. The S2K has never had one. I hope this helps.
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