S2000 Under The Hood S2000 Technical and Mechanical discussions.

Gas cap comes loose

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Old 06-21-2009, 08:46 AM
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Default Gas cap comes loose

Seems like my gas cap comes loose, first time i thought i didnt tighten it up after fill up. Since that time its happened twice, i make sure i tighten and hear a few clicks to be sure its tight, cap looks fine no cracks, rubber gasket is intact. Any one else have this problem ?
Old 06-21-2009, 10:07 AM
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It's a 2002 and early 2003 problem. You need to replace the filler neck. Do a search and find the TSB.
Old 06-21-2009, 01:58 PM
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Try this it works also. When you put on the cap, grab it on the edge, not by the tab in the middle. You can tighten it much more that way and you may not have to replace the filler. Give it several tight clicks.

There was a tsb on it at one time.

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Old 06-21-2009, 04:43 PM
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Thanks for the info fltfshr ,i will try it i contacted my honda tech he said they chage gas cap all the time all kinds of hondas, seems like the gas caps are one of hondas weak links.
Old 06-21-2009, 04:48 PM
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The TSB is for a deformed fuel filler pipe. A new cap still won't seal on a deformed pipe correctly.
Old 06-21-2009, 06:21 PM
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Originally Posted by Slows2k,Jun 21 2009, 05:48 PM
The TSB is for a deformed fuel filler pipe. A new cap still won't seal on a deformed pipe correctly.
Exactly. You can keep getting new gas caps and work around the problem, or you can just replace the filler neck and never have the problem again.
Old 06-22-2009, 02:19 AM
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I had the problem, I never had the filler neck done, but that technique cured it on mine. I don't know if my filler neck is bad or not. I've replaced the cap once since then and it's almost 8 years now.

Let me know if that works

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Old 06-22-2009, 04:07 AM
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just tighten as you normally do (3 clicks) then grasp the edge and turn it some more..you will be surprise how much more it will turn and it will seal up..i do this all the time since mine comes lose every now and then and throws a check engine code..ever since i did the trick it never came lose and no check engine!!
Old 06-22-2009, 06:54 AM
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On my O2, I got a new cap a few years ago. I put extra effort in screwing the darn thing down past the point of "casual" resistance and it works fine. I agree with people about pushing in and screwing so it doesn't "click" prematurely.
Old 06-22-2009, 06:59 AM
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Originally Posted by fltsfshr,Jun 22 2009, 03:19 AM
I don't know if my filler neck is bad or not.
It is. They all are as delivered in 2002 (and a few in early 2003).

I don't understand the reluctance to actually fix the problem. It's very simple to DIY. And for most people who bought the car new, they could have even had it done under warranty. This is also a repair that Honda has covered under "goodwill" for many owners.

But people would rather keep going for years with having to squeeze the cap, getting the occasional CEL, replacing caps, etc.

A new filler neck and new cap, and your car works like it is supposed to work. Like you expect it to work. But OK, it's your car. Do what you want.


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