S2000 Under The Hood S2000 Technical and Mechanical discussions.

DIY clutch replacement - thread for all my questions/problems

Thread Tools
 
Old 04-20-2023, 11:46 AM
  #31  

 
Slowcrash_101's Avatar
 
Join Date: Jul 2013
Posts: 5,373
Received 487 Likes on 398 Posts
Default

It's easier on AP2 because the central shaft and the CV's are slightly different and amount to slightly more clearance in practice. AP1 is a little more cramped. Both AP1 and AP2 prop shafts have the same mass and same length, but the central part and the CVs are different, obviously because the AP2 has different bolts. There's a fair bit of slop in the bores of the prop shaft regardless of year, much like the subframe bolts have a fair bit of slop. I doubt you could put AP2 bolts in the bore of an AP1 prop shaft, but the AP1 bolts have a lot of wiggle room inside the bore of the AP1 prop shaft. Same with AP2, I wouldn't trust AP1 bolts in an AP2 prop shaft with that much slop, although the Spoon prop shaft is meant to work with either AP1 or AP2 and it has the AP2 CV joints.
Old 04-22-2023, 09:45 AM
  #32  
Registered User

Thread Starter
 
9KCanuck's Avatar
 
Join Date: Aug 2020
Location: Victoria BC
Posts: 266
Received 76 Likes on 62 Posts
Default White stuff on transmission bolt

One of the bottom two transmission bolts has some white powdery residue. Probably no big deal, as it mostly wiped off and the bolt otherwise looks fine. Any idea what this might be, though? Dried loc-tite or something similar?

The other bolt is from the same area looks completely clean. Both came out no problem.

The following users liked this post:
windhund116 (04-22-2023)
Old 04-22-2023, 09:48 AM
  #33  
Gold Member (Premium)
 
windhund116's Avatar
 
Join Date: Sep 2014
Posts: 10,643
Received 1,540 Likes on 1,044 Posts
Default

Originally Posted by 9KCanuck
One of the bottom two transmission bolts has some white powdery residue. Probably no big deal, as it mostly wiped off and the bolt otherwise looks fine. Any idea what this might be, though? Dried loc-tite or something similar?

The other bolt is from the same area looks completely clean. Both came out no problem.

Looks like electrolysis corrosion. Was a wire attached to it?
Old 04-22-2023, 09:58 AM
  #34  
Registered User

Thread Starter
 
9KCanuck's Avatar
 
Join Date: Aug 2020
Location: Victoria BC
Posts: 266
Received 76 Likes on 62 Posts
Default

Originally Posted by windhund116
Looks like electrolysis corrosion. Was a wire attached to it?
Nope. There was nothing at all unique about this bolt other than this white stuff.
Old 04-22-2023, 10:07 AM
  #35  
Registered User

Thread Starter
 
9KCanuck's Avatar
 
Join Date: Aug 2020
Location: Victoria BC
Posts: 266
Received 76 Likes on 62 Posts
Default Bottom passenger side transmission bolt

==========
UPDATE : Problem solved. I broke down and bought a proper high-torque impact gun and the bolt came right out. I'll go water the money tree now.
==========

This particular bolt is being very difficult. My admittedly wimpy impact gun is getting nowhere, and it's really tricky to get any kind of leverage with a manual tool of any kind.

I've got some PB Blaster sitting on it for now and I'll give it another try in a bit.

Now, this IS the final *bottom* bolt I'm removing... maybe it's being difficult because there's more tension/weight on it? Perhaps I just need to invest in a beefier impact gun.

Last edited by 9KCanuck; 04-22-2023 at 02:34 PM. Reason: Problem solved
The following users liked this post:
windhund116 (04-22-2023)
Old 04-22-2023, 01:46 PM
  #36  
Gold Member (Premium)
 
windhund116's Avatar
 
Join Date: Sep 2014
Posts: 10,643
Received 1,540 Likes on 1,044 Posts
Default

Is there any oxidation in that area of the transmission? Was the car ever parked in snow or wet areas?

I like Kroil oil for stuck on bolts and nuts.

Kroil Penetrating Oil. Kroil Penetrating Oil.
Old 04-22-2023, 04:50 PM
  #37  
Registered User

Thread Starter
 
9KCanuck's Avatar
 
Join Date: Aug 2020
Location: Victoria BC
Posts: 266
Received 76 Likes on 62 Posts
Default

Originally Posted by windhund116
Is there any oxidation in that area of the transmission? Was the car ever parked in snow or wet areas?

I like Kroil oil for stuck on bolts and nuts.

Kroil Penetrating Oil.
Thanks for the reply. No other oxidation anywhere that I can see. This car *was* from Alberta, though, so it may have seen some snow. But given the shape of the car, I don't see any other evidence that it saw much snow and salt.
The following users liked this post:
windhund116 (04-22-2023)
Old 04-22-2023, 05:00 PM
  #38  
Registered User

Thread Starter
 
9KCanuck's Avatar
 
Join Date: Aug 2020
Location: Victoria BC
Posts: 266
Received 76 Likes on 62 Posts
Default "Middle" subframe mounting bolts?

I am a stuck at lowering the subframe. I can't determine which bolts are the 'middle' bolts that need to be *removed*. The manual isn't clear enough for a noob like me.

I *think* I can tell which are the 4 bolts that just get backed out 3". But I can't be sure exactly which are the 2 middle bolts (remove) and which are the 4 other longer ones (back out).

If anyone knows size and length of all these bolts for an AP1, that would also really help. Presumably, all the long bolts are 19mm and the shorter ones to be removed are 17mm... but again, not confident there.

The following users liked this post:
windhund116 (04-22-2023)
Old 04-22-2023, 06:10 PM
  #39  
Member (Premium)
 
B serious's Avatar
 
Join Date: Nov 2007
Location: Illnoise. WAY downtown, jerky.
Posts: 8,394
Received 1,418 Likes on 1,052 Posts
Default

The ones in red are the center bolts. They should be 19mm heads.




Remove the center bolts from both side first.
Support the subframe with a jack and a big peice of wood (using 2 jacks will help a lot)

Support the trans with a trans jack.

Remove the 3 trans mount bracket bolts

Now start threading out the two subframe bolts (per side) you need to lower by 3". 4 total bolts you need to lower.

Once all 4 of those bolts are lowered by 3"...lower your jacks and bring the subframe down slowly.

Last edited by B serious; 04-22-2023 at 06:14 PM.
The following 2 users liked this post by B serious:
9KCanuck (04-22-2023), windhund116 (04-22-2023)
Old 04-22-2023, 06:19 PM
  #40  
Registered User

Thread Starter
 
9KCanuck's Avatar
 
Join Date: Aug 2020
Location: Victoria BC
Posts: 266
Received 76 Likes on 62 Posts
Default

Originally Posted by B serious
The ones in red are the center bolts. They should be 19mm heads.




Remove the center bolts from both side first.
Support the subframe with a jack and a big peice of wood (using 2 jacks will help a lot)

Support the trans with a trans jack.

Remove the 3 trans mount bracket bolts

Now start threading out the two subframe bolts (per side) you need to lower by 3". 4 total bolts you need to lower.

Once all 4 of those bolts are lowered by 3"...lower your jacks and bring the subframe down slowly.
Thank you. Very much appreciated.
The following users liked this post:
windhund116 (04-22-2023)


Quick Reply: DIY clutch replacement - thread for all my questions/problems



All times are GMT -8. The time now is 04:35 AM.