S2000 Under The Hood S2000 Technical and Mechanical discussions.

Clutch install questions

Thread Tools
 
Old 11-05-2017, 07:48 PM
  #1  
Registered User

Thread Starter
 
lpcome's Avatar
 
Join Date: Mar 2015
Posts: 133
Received 0 Likes on 0 Posts
Default Clutch install questions

Got two question:
1.after I lowered the subframe and ready to loose those 2 top bolts from the tranny bellhousing, I realized the previous owner did not install them at all! Later when I reinstall the transmission I figured the 2x17mm short bolts(newly bought) kept spinning which meant the threads were damaged. Can I leave them like that or need to tap the threads from 12mm to bigger bore?

2. I realized I forgot to install the flywheel washer. Remembered billman mentioned without washer the crank and flywheel would be damaged. How come? Since many other motors don't have washers for the flywheel?

Thank you very much for any comments and suggestions!

Adam
Old 11-06-2017, 07:24 AM
  #2  
Member (Premium)
 
B serious's Avatar
 
Join Date: Nov 2007
Location: Illnoise. WAY downtown, jerky.
Posts: 8,374
Received 1,393 Likes on 1,039 Posts
Default

Well...you've been driving around with those bolts missing for a while now. So...

Idk if it matters what anyone on this site thinks will be OK. Honda put those bolts and the flywheel washer there for a very valid reason.

I would fix the issues.
Old 11-06-2017, 07:32 AM
  #3  
Moderator
Moderator
 
Billman250's Avatar
 
Join Date: Jul 2002
Location: Long Island, New York
Posts: 22,123
Received 1,401 Likes on 839 Posts
Default

Without the 8 hole flywheel washer, the bolts will bottom out in the crankshaft, distorting the crank. In addition, the flywheel will not be fully clamped down, due to bottoming of the bolts.

Severe engine damage will result without the washer.
The following 2 users liked this post by Billman250:
Chibo (11-14-2017), lpcome (11-06-2017)
Old 11-06-2017, 07:33 AM
  #4  
Registered User

Thread Starter
 
lpcome's Avatar
 
Join Date: Mar 2015
Posts: 133
Received 0 Likes on 0 Posts
Default

Originally Posted by B serious
Well...you've been driving around with those bolts missing for a while now. So...

Idk if it matters what anyone on this site thinks will be OK. Honda put those bolts and the flywheel washer there for a very valid reason.

I would fix the issues.
Thank you for the comments! That's what I thoughts. I will for sure remove the transmission again, then take off the clutch disk/pp/flywheel then add the washer.

Now it's a quesiton for those two bolts. Would it possible that the shop did the clutch job before used 1/2 inch bolts instead of M12 bolts? I don't think I want to tap to be M14 bolts but would like to try 1/2" bolt first?
Old 11-06-2017, 07:37 AM
  #5  
Member (Premium)
 
B serious's Avatar
 
Join Date: Nov 2007
Location: Illnoise. WAY downtown, jerky.
Posts: 8,374
Received 1,393 Likes on 1,039 Posts
Default

Do the bolts thread into the block or the trans?

You sure you have the right bolts?

When the trans is off, can you check the depth and the thread condition?

I suppose a 1/2" bolt would work. Make sure you buy a Grade 8 flange bolt (which is the equivalent of the C10.9 flange bolt used in the original assembly).
Old 11-06-2017, 07:38 AM
  #6  
Registered User

Thread Starter
 
lpcome's Avatar
 
Join Date: Mar 2015
Posts: 133
Received 0 Likes on 0 Posts
Default

Originally Posted by Billman250
Without the 8 hole flywheel washer, the bolts will bottom out in the crankshaft, distorting the crank. In addition, the flywheel will not be fully clamped down, due to bottoming of the bolts.

Severe engine damage will result without the washer.
Thank you Billman that explains. Did not realize the bolts are long enough to punch the crankshaft, otherwise it will have oil leak? Only thing I feel was, when I torque these bolts to be 94 ft/lbs, I don't feel much tight compared to when I took them out using an IR air wrench which I guess at least 150+ ft/lbs with rust and aged bolts. I did use new flywheel bolts hopefully won't wear them out during the process again.
Old 11-06-2017, 07:43 AM
  #7  
Registered User

Thread Starter
 
lpcome's Avatar
 
Join Date: Mar 2015
Posts: 133
Received 0 Likes on 0 Posts
Default

Originally Posted by B serious
Do the bolts thread into the block or the trans?

You sure you have the right bolts?

When the trans is off, can you check the depth and the thread condition?

I suppose a 1/2" bolt would work. Make sure you buy a Grade 8 flange bolt (which is the equivalent of the C10.9 flange bolt used in the original assembly).
Top bolts are the ones thread into the block,the shorter ones.

I've bought brand new bolts from dealer which won't be wrong. M12x65 bolts thread into engine block and M12x80 bolts thread into transmission.

I was wondering in some busy repair shops, was it common to mix-use imperial and metric bolts?
Old 11-06-2017, 07:56 AM
  #8  
Member (Premium)
 
B serious's Avatar
 
Join Date: Nov 2007
Location: Illnoise. WAY downtown, jerky.
Posts: 8,374
Received 1,393 Likes on 1,039 Posts
Default

Originally Posted by lpcome
Top bolts are the ones thread into the block,the shorter ones.

I've bought brand new bolts from dealer which won't be wrong. M12x65 bolts thread into engine block and M12x80 bolts thread into transmission.

I was wondering in some busy repair shops, was it common to mix-use imperial and metric bolts?
No...an imperial bolt would almost never thread into a metric hole.

M12x1.25 is not compatible with 1/2x__ thread.
The following users liked this post:
lpcome (11-06-2017)
Old 11-06-2017, 08:02 AM
  #9  
Member (Premium)
 
B serious's Avatar
 
Join Date: Nov 2007
Location: Illnoise. WAY downtown, jerky.
Posts: 8,374
Received 1,393 Likes on 1,039 Posts
Default

Originally Posted by lpcome
Thank you Billman that explains. Did not realize the bolts are long enough to punch the crankshaft, otherwise it will have oil leak? Only thing I feel was, when I torque these bolts to be 94 ft/lbs, I don't feel much tight compared to when I took them out using an IR air wrench which I guess at least 150+ ft/lbs with rust and aged bolts. I did use new flywheel bolts hopefully won't wear them out during the process again.

The crank won't leak oil or get punched thru.

The bolt will bottom out in the crankshaft hole. The flywheel will be loose.
Old 11-06-2017, 08:24 AM
  #10  
Member (Premium)
 
starchland's Avatar
 
Join Date: Sep 2007
Posts: 7,272
Received 91 Likes on 82 Posts
Default

Are the threads damaged in the hole, can you shine a light in there?


Quick Reply: Clutch install questions



All times are GMT -8. The time now is 04:29 PM.