S2000 Under The Hood S2000 Technical and Mechanical discussions.

Clutch Install

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Old 05-15-2006, 06:40 AM
  #21  
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I have removed the transmission but I am currently waiting on parts to arrive. I have pictures to add and will begin my own commentary (since I reached the end of the previous set) soon. My clutch was /very/ worn, but I don't think I was into a bolt at all.
Old 05-19-2006, 07:32 AM
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updates??
Old 05-19-2006, 08:39 AM
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Sorry, there's a SNAFU involving parts currently. I haven't forgotten, I'm just having to wait for parts to arrive. I might pull the flywheel off this weekend as I help my father put a new blower motor in his truck.
Old 05-19-2006, 12:22 PM
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thanks..i am patiently waiting. thinking about changing my flywheel out also
Old 05-19-2006, 12:27 PM
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Originally Posted by ex-eclipse,May 3 2006, 12:52 AM
Clutch swap is pretty easy if you are mechanically inclined at all. Just get a shop manual and follow the instructions! The hardest part for me was the prop shaft bolts which I ended up cutting off because I had rounded them out.

If you have trouble with the alignment tool like I did than just leave the bolts to the pressure plate loose enough so that the clutch plate slides around, bolt the tranny to the block and than tighten the bolts through the hole where the shift fork is. You have to turn the crank with a wrench for every bolt so that you tighten in a "star patern", and you can only tighten each bolt about half way the first couple of times aournd. Mark one with a paint pen so that you know when you have gone all the way around. I messed around with the alignment tool for about an hour and everytime I tried the tranny would not go on, the spline was hitting on the pilot bearing. Maybe I am just not as talented as others but I can tell that it got the best of me!
Same here fo rthe prof shaft bolts...weak material from my point of view.

But if you cut them off...how did you get them out?!
Old 05-19-2006, 12:33 PM
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+ I didnt do all the steps you did before loosening the prof shaft bolts.

no real need to do that.

also you DO NOT need to loosen bolts on the rear end of the prop shaft.

BUT instead I lowered the engine by 2 inches using the factory lowering mechanism on the front support frame plus I removed front left engine cushion (EDIT: I know see you did the same...)
Old 05-19-2006, 07:13 PM
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Originally Posted by stocky,May 19 2006, 03:33 PM
+ I didnt do all the steps you did before loosening the prof shaft bolts.

no real need to do that.

also you DO NOT need to loosen bolts on the rear end of the prop shaft.

BUT instead I lowered the engine by 2 inches using the factory lowering mechanism on the front support frame plus I removed front left engine cushion (EDIT: I know see you did the same...)
Removing the entire driveshaft instead of just letting it hang off the diff allows for much more room for you to lower the tranny and move things out of the way. I wouldn't dream of pulling the tranny without pulling the driveshaft completely out if you are not using a lift.
Old 05-20-2006, 07:43 AM
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Ok, updated with all my latest pictures.
Old 05-23-2006, 05:54 PM
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About how many hours does it take most of you guys to do this?
Old 05-24-2006, 11:56 AM
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If you include part arrival times...about 3.5 weeks so far. But in wrench turning time, and being very conservative to do everything carefully and overly cautiously. I did the tear down in about 10hrs. This is an extremely long amount of time from what I've heard others talk about, but I prefer to take my time and double check everything as I go.


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