S2000 Under The Hood S2000 Technical and Mechanical discussions.

Cat removal issue

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Old 02-02-2015, 10:34 AM
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Default Cat removal issue

Is there a special size for removing the cat to install a test pipe? I was able to get the cat to exhaust bolts out easy(14mm) but the headers to cat sping bolts I can't find anything to fit the nuts. Everything I can find says its a 12mm which does fit the bolts but is too large for the nuts, don't know why they'd be 2 differnet sizes. Am I missing something here I've tried just about everything and nothing fits. It's a 2005 if that makes any difference, any help would be greatly appreciated.
Old 02-02-2015, 11:07 AM
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I don't remember much but I think I used a deep socket for the nut side. Try that. Maybe your socket isn't sitting on the nut.
If you don't have a deep socket. Take the socket off and place it on the nut. Then put the ratchet on the socket but not in all the way.
Old 02-02-2015, 02:00 PM
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If they are oem Honda nuts they should be 12mm, unless someone put on a smaller nut in the past, like a 10mm or 11mm, or perhaps an SAE size like 1/2 inch ? I am doing my cat right now so I am familiar with the sizes on mine.
Old 02-02-2015, 08:05 PM
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Ok, I'll give it another try again tomorrow, but I had already tried the 12mm(too big) and an 11mm(too small) also tried the sae equivalent. This just really confused me as I have a lot of mechanical experience, maybe it was the cold lol.
Old 02-02-2015, 08:28 PM
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it should be the 12mm if its oem.
Old 02-04-2015, 10:02 AM
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If the 12mm is too big and the 11mm is too small then it's probably stripped.
Old 02-04-2015, 11:33 AM
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Yeap, it's probably stripped.

Get yourself some vice-grips and go to town, then head over to a parts store and grab some new bolts.
Old 02-04-2015, 11:42 AM
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You have a lot of mechanical experience and you're having trouble finding a socket or wrench to fit a nut? I'd get some rest and breather and try again...

P.S. If you still can't get it, vice grips. If you need to break it loose, wd40/equivalent, vic egrips and a small sledge (3-5lb).
Old 02-04-2015, 11:55 AM
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Those bolt extractors from Irwin are a godsend. Removed a stuck oil drain plug and corroded cat-to-header bolts on various cars with ease when none of the above methods worked.
Old 02-04-2015, 12:08 PM
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^ They're also called "Turbo Sockets" and they work even better when they're on an impact gun, but not everyone has access to air.


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