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Bilstein PSS9 Install Help Needed

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Old 01-04-2007, 10:50 AM
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Default Bilstein PSS9 Install Help Needed

I'm in the middle of installing a set of Bilstein PSS9 coilovers and am having trouble assembling the new shock. I removed the stock spring hats and drilled out the hole so the shaft and shaft spacer would fit through, but I still don't have enough shaft sticking out of the top of the hat to add the rubber piece and adjuster unit. What am I missing? Thanks in advance.

Rob Robinette
Old 01-04-2007, 10:59 AM
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It looks like the stock hat has a metal and rubber "cap" that needs to come off to make everything fit. I have tried to pry it off but it seems to be attached pretty solidly.

Any help would be appreciated.
Old 01-04-2007, 02:11 PM
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try in the racing and competion forum. more suspension guys are in there.
Old 01-05-2007, 05:15 AM
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This is what I have:






As you can see there's no thread sticking up through the upper rubber bushing.

Rob Robinette
Old 01-05-2007, 05:34 AM
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Rob

I don''t see your pictures.

Also, when I installed mine, I don't remember drilling anything. I also don't remember it being that hard either. If I could see the pictures, maybe I could help?
Old 01-05-2007, 06:53 AM
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Sorry, the pics were in the wrong directory. They should work now.

Rob
Old 01-05-2007, 07:18 AM
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Can you take them apart and show me the order of the parts you have them installed? I.E Shock, Bushing, Top Hat, Bushing etc....

I think you have one of the stock bushing still installed on the bottom of the tophat.

No, that does not need to come off.
Old 01-05-2007, 08:40 AM
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I think you have one of the stock bushing still installed on the bottom of the tophat.
That was it, problem solved. I feel like such an eeediot. Thanks for the help guys.

Rob
Old 01-05-2007, 08:58 AM
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That's what the forum is for
Old 01-05-2007, 09:18 AM
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Glad I could help. It was the pictures that helped me see the problem.


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