S2000 Racing and Competition The S2000 on the track and Solo circuit. Some of the fastest S2000 drivers in the world call this forum home.

Fr Damper Removal Technique?

Thread Tools
 
Old 04-28-2005, 02:32 AM
  #1  
Registered User

Thread Starter
 
jlucas's Avatar
 
Join Date: Jan 2004
Location: Delaware, OH
Posts: 1,014
Likes: 0
Received 0 Likes on 0 Posts
Default Fr Damper Removal Technique?

Going to be pulling out the stock suspension tonight for the Koni 2812 replacement. Heard from some other people that they had trouble getting the front dampers out (spring base catches on the upper a-arm) so I thought I check and see if anyone has some front damper removal tips from having been there and done that.

Thanks
Old 04-28-2005, 06:26 AM
  #2  
Registered User

 
Elistan's Avatar
 
Join Date: Oct 2000
Location: Longmont, CO
Posts: 15,323
Received 28 Likes on 22 Posts
Default

The fronts were super easy for me - simply disconnect the upper control arm from the frame and the units drop out with zero issues.
Old 04-28-2005, 09:20 AM
  #3  

 
Voodoo_S2K's Avatar
 
Join Date: Aug 2001
Location: Bay Area, California
Posts: 17,792
Likes: 0
Received 3 Likes on 3 Posts
Default

Same here. I just disconnected the upper A-arms.
Old 04-28-2005, 09:41 AM
  #4  
Registered User

Thread Starter
 
jlucas's Avatar
 
Join Date: Jan 2004
Location: Delaware, OH
Posts: 1,014
Likes: 0
Received 0 Likes on 0 Posts
Default

Ok, that's probably where the issue came into play for him because the shop manual says just the lower ball joint.
Old 04-28-2005, 09:48 AM
  #5  
Registered User
 
TrophyFodder's Avatar
 
Join Date: Dec 2003
Location: Where the Marines send me
Posts: 329
Likes: 0
Received 0 Likes on 0 Posts
Default

Just past the nick of time for me. The lower ball joint method is a PITA.
Old 04-28-2005, 03:57 PM
  #6  
Registered User

Thread Starter
 
jlucas's Avatar
 
Join Date: Jan 2004
Location: Delaware, OH
Posts: 1,014
Likes: 0
Received 0 Likes on 0 Posts
Default

What about knock the stock perches off the stock shocks? I assume I can just use a bearing press to seperate them?
Old 04-28-2005, 04:12 PM
  #7  
Registered User
 
shaggy's Avatar
 
Join Date: Sep 2003
Location: Salem
Posts: 530
Likes: 0
Received 0 Likes on 0 Posts
Default

To install / uninstall my Penskes, I unbolt the lower arm from the knuckle. It achieves the same thing as splitting the lower ball joint.
Old 04-28-2005, 07:24 PM
  #8  
Registered User
 
Windscreen's Avatar
 
Join Date: Jun 2001
Location: Milwaukee
Posts: 390
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by jlucas,Apr 28 2005, 05:57 PM
What about knock the stock perches off the stock shocks? I assume I can just use a bearing press to seperate them?
I just used a hammer and a drift. Turn the shock upside down and put it in a soft jaw vice, or just leave the vice slightly open to avoid damaging the shock shaft.

The press fit is very light, but you do need to give it some good whacks with a hammer to start it toward coming off. Its probably faster than rigging something up on a press.

Steve
Old 04-28-2005, 09:02 PM
  #9  
Administrator


 
cthree's Avatar
 
Join Date: Oct 2000
Location: Toronto, Canada
Posts: 20,274
Likes: 0
Received 4 Likes on 4 Posts
Default

Whack the perches with a dead-blow while they are upside down. Just put the top of the stock shock on a 2x4 block on thfloor. They come off easy. Unbolting the upper a-arms from the chassis and swinging it up and over the shock is the right answer. You will need to drill out the hats. The koni shaft is too wide to fit through the stock bushing hole. I used a 10mm drill and that same block of wood when I did mine. Obviously a drill press and a vise is the ideal but you use what you've got

Disconnect the sway bars from the knuckles first! Yes both sides. Unless you do you'll have a bitch of a time getting the rear shocks on and off (in compression all the time).
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
chinkieboy
S2000 Under The Hood
9
11-30-2011 11:02 PM
barrett4bama
S2000 Brakes and Suspension
8
08-11-2010 02:12 AM
S2KFinest
The S2000 Gallery
14
09-25-2007 09:34 AM
I dream of S
S2000 Under The Hood
5
05-25-2005 01:04 PM
rlaifatt
S2000 Under The Hood
9
02-11-2005 10:54 AM



Quick Reply: Fr Damper Removal Technique?



All times are GMT -8. The time now is 12:18 PM.