SOS TS Max Turbo Kit Build Thread
#311
Keep in mind Church's dyno reads high. My bone stock AP2 dyno'd at 238hp. Figure AP2s put down about 205whp stock on a typical dynojet, and that puts you at about 380whp on a typical dynojet.
#312
Originally Posted by riceball777' timestamp='1382464960' post='22840503
I have the gtx3576r turbo with the track forge manifold runing the .63ar t3 hotside and my stock f20c makes 442whp at 14 psi on straight 91 octane.
The problem with his kit is the fact that he had a great turbo (gtx3576r) but the car completely stops making power past 7,000rpm. SOS is blaming the turbo saying it's too small and that's why it's not making power past 7,000 rpm. I have the same turbo and mine makes power all the way to 9,000 rpm. My car makes over 60whp from 7,000 to 9000 rpm. At the same boat level and on pump gas.
#313
This kit is perfect for someone wanting a medium amount of power with reliability, possibly for a track car. But going from what Ive done/seen/felt with other setups, I do not think a proper power curve and 400whp is too much to ask for on pump gas. Heck, I would have taken the 393whp with a proper power curve. The power flat lining is what bothers me the most.
Let's be clear, there are compromises in every setup. This setup is designed to bolt straight in with minimal modifications. It is designed to have the best spoolup and response for the power. A short runner manifold is going to have great response (shorter runners, less volume, not to mention it fits with no relocation of anything which aids in overall reliability with the stock heat shield and I think makes the manifold more reliable) with the compromise being power.
Just for comparisons sake, let's look at some of the differences with the PTuning kit. I will venture to say the PTuning kit will have slower spoolup and transient response, but make more power. So, that is one of the compromises. The others being the custom engine mount and the required oil scavenge pump due to the low location of the turbo. So there's some extra wiring in of the relays and oil pump which is another compromise. However, the PTuning kit was designed with a different design brief. They decided they were willing to do the extra complexity of the custom engine mount and oil scavenge pump system. They apparently decided on greater power at the expense of response (which is the purpose of the twin-scroll and why it's used on nearly every performance 4-cylinder and 8 cylinder engine now sold).
So, everyone really needs to determine what their primary performance goals are and to then choose a turbo kit appropriately. The SOS and PTuning kits are just two examples but it's clear they were designed with different targets. An analogy would be the Shelby GT500 vs. the Boss 302 Laguna Seca. The GT500 is faster in a straight line, but the Boss 302 is faster around GM's proving ground road course even though it has much less power; hence why GM used the Boss 302 as the performance benchmark for the road course ready Z/28.
#314
Former Sponsor
Car is still making plenty of power past 7k it just doesn't increase. Looks pretty steady at about peak power from 7k to redline. Torque dips however which would give the power drop feeling of course.
#315
Yeah... it seems hard to shake the mind set of more is always better, peak numbers that is. Part of the issue is there is a distinct mindset difference between road course power/function with a turbo, which is a relativity new concept for a s2k, at least as far as functional/reliable execution (SC being the dominate choice of past) VS just a non functional super laggy high dyno number, to drag racing competition. So some guys just need to separate themselves from their current wave of thought what ever facet of turbo school that is, and look at the different systems/configs for what they achieve best, and realize there is no one best fits all, but there may be a best fits x facet of racing/goal.
#316
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Here is some helpful information:
regarding limits of 91/93 octane:
http://scienceofspeed.com/products/e...r_system/FAQs/
Others have made a lot more than 150 horsepower on 91 or 93 octane fuel, can I do this too? The system can produce 150-170 bhp gains on 91 or 93 octane. Through years of experience of monitoring engine health, this is the maximum power we recommend on this fuel. This is the same recommendation we have regardless if the engine is supercharged or turbocharged, regardless of what brand system you use. Yes, customers have made more power than this on 91 or 93 octane. However, the safety margin of pushing a high compression engine designed for natural aspiration should be considered. By increasing cylinder pressure to achieve more power, the safety margin against factors like fuel quality, varying fuel pressure from fuel system performance, variance in charge temperature, etc. is severely compromised. It should be expected that engine durability may suffer from pushing the engine beyond this recommendation.
flow map of the GTX3076R:
http://www.google.com/imgres?imgurl=...ed=0CDAQ9QEwAQ
The dyno posted shows a pressure ratio of approximately 2, which on this flow map, translates to about 42 lb/min of air flow at 75% efficiency, or about 420 bhp, or 390 whp. Exactly what the system produced. Note at a higher pressure ratio, as another poster stated, this turbo is certainly capable of more power. However, more power requires higher cylinder pressure, and a fuel with a higher anti-knock threshold. You may find posts online producing more power on the same fuel, however, they are pushing the envelope of engine safety (see comments above).
We are producing well in excess of 550 bhp using the same manifold, downpipe, and turbine. The kit certainly can produce well in excess of this with the fuel appropriate for the power goal.
regarding limits of 91/93 octane:
http://scienceofspeed.com/products/e...r_system/FAQs/
Others have made a lot more than 150 horsepower on 91 or 93 octane fuel, can I do this too? The system can produce 150-170 bhp gains on 91 or 93 octane. Through years of experience of monitoring engine health, this is the maximum power we recommend on this fuel. This is the same recommendation we have regardless if the engine is supercharged or turbocharged, regardless of what brand system you use. Yes, customers have made more power than this on 91 or 93 octane. However, the safety margin of pushing a high compression engine designed for natural aspiration should be considered. By increasing cylinder pressure to achieve more power, the safety margin against factors like fuel quality, varying fuel pressure from fuel system performance, variance in charge temperature, etc. is severely compromised. It should be expected that engine durability may suffer from pushing the engine beyond this recommendation.
flow map of the GTX3076R:
http://www.google.com/imgres?imgurl=...ed=0CDAQ9QEwAQ
The dyno posted shows a pressure ratio of approximately 2, which on this flow map, translates to about 42 lb/min of air flow at 75% efficiency, or about 420 bhp, or 390 whp. Exactly what the system produced. Note at a higher pressure ratio, as another poster stated, this turbo is certainly capable of more power. However, more power requires higher cylinder pressure, and a fuel with a higher anti-knock threshold. You may find posts online producing more power on the same fuel, however, they are pushing the envelope of engine safety (see comments above).
We are producing well in excess of 550 bhp using the same manifold, downpipe, and turbine. The kit certainly can produce well in excess of this with the fuel appropriate for the power goal.
#317
Also, I think if a GT3582 or GTX3582 were selected, it would carry the power to redline better without flatlining as that compressor wheel is more efficient at those power levels. Of course, the compromise is spoolup and response.
Though I think I know what you're getting at, maybe you'll want to reword it to more clearly state what you intended.
#318
Originally Posted by ScienceofSpeed' timestamp='1382478972' post='22840979
Here is some helpful information:
regarding limits of 91/93 octane:
http://scienceofspeed.com/products/e...r_system/FAQs/
Others have made a lot more than 150 horsepower on 91 or 93 octane fuel, can I do this too? The system can produce 150-170 bhp gains on 91 or 93 octane. Through years of experience of monitoring engine health, this is the maximum power we recommend on this fuel. This is the same recommendation we have regardless if the engine is supercharged or turbocharged, regardless of what brand system you use. Yes, customers have made more power than this on 91 or 93 octane. However, the safety margin of pushing a high compression engine designed for natural aspiration should be considered. By increasing cylinder pressure to achieve more power, the safety margin against factors like fuel quality, varying fuel pressure from fuel system performance, variance in charge temperature, etc. is severely compromised. It should be expected that engine durability may suffer from pushing the engine beyond this recommendation.
flow map of the GTX3076R:
http://www.google.com/imgres?imgurl=...ed=0CDAQ9QEwAQ
The dyno posted shows a pressure ratio of approximately 2, which on this flow map, translates to about 42 lb/min of air flow at 75% efficiency, or about 420 bhp, or 390 whp. Exactly what the system produced. Note at a higher pressure ratio, as another poster stated, this turbo is certainly capable of more power. However, more power requires higher cylinder pressure, and a fuel with a higher anti-knock threshold. You may find posts online producing more power on the same fuel, however, they are pushing the envelope of engine safety (see comments above).
We are producing well in excess of 550 bhp using the same manifold, downpipe, and turbine. The kit certainly can produce well in excess of this with the fuel appropriate for the power goal.
regarding limits of 91/93 octane:
http://scienceofspeed.com/products/e...r_system/FAQs/
Others have made a lot more than 150 horsepower on 91 or 93 octane fuel, can I do this too? The system can produce 150-170 bhp gains on 91 or 93 octane. Through years of experience of monitoring engine health, this is the maximum power we recommend on this fuel. This is the same recommendation we have regardless if the engine is supercharged or turbocharged, regardless of what brand system you use. Yes, customers have made more power than this on 91 or 93 octane. However, the safety margin of pushing a high compression engine designed for natural aspiration should be considered. By increasing cylinder pressure to achieve more power, the safety margin against factors like fuel quality, varying fuel pressure from fuel system performance, variance in charge temperature, etc. is severely compromised. It should be expected that engine durability may suffer from pushing the engine beyond this recommendation.
flow map of the GTX3076R:
http://www.google.com/imgres?imgurl=...ed=0CDAQ9QEwAQ
The dyno posted shows a pressure ratio of approximately 2, which on this flow map, translates to about 42 lb/min of air flow at 75% efficiency, or about 420 bhp, or 390 whp. Exactly what the system produced. Note at a higher pressure ratio, as another poster stated, this turbo is certainly capable of more power. However, more power requires higher cylinder pressure, and a fuel with a higher anti-knock threshold. You may find posts online producing more power on the same fuel, however, they are pushing the envelope of engine safety (see comments above).
We are producing well in excess of 550 bhp using the same manifold, downpipe, and turbine. The kit certainly can produce well in excess of this with the fuel appropriate for the power goal.
With that, Chris@SOS is wrong in stating the limitation approach in all FI designs as a lump simplified grouping at x hp for x fuel. For example I mentioned maxing out the Novi1200 on pump 450whp/300 trq as a safe/doable option vs this Turbo kit, simply because the inherent design of our motor in how it flows naturally as well as how and where in the rpm the SC makes boost. There IS NOT THE SAME level of detonation occurring in a system that has less restriction/heat, it can offer a higher level of hp before detonation. You also hear of guys running huge turbos at minimal boost on our engine, saying GT40 at 10 psi making 480whp on pump, similar principal as the SC, there is so much lag, the boost doesn't start building until/upper rpms where the natural flow character of our high breathing/revving motor takes it willfully, Exhuast flow is freer, lower combustion temp etc all equates to a higher detonation threshold and more hp. I think we get the point here. Basically the SOS turbo kit is asking something very different from our motor then it was originally designed in its flow character and there is a price to pay for that, along with the benefits.
But to drive home again, not all hp/fuel limitations are the same Chris. From a vender perspective, I understand its a lot easier to make a general lump statement to your clientele, as potential risk vs reward isn't there for you to make any recommendations beyond this. But to the more experienced/savvy do it yourself guys out there, we see through the holes, and when it meets resistance from guys such as yourself it can be irritating, or simply we lose faith in your ability to make accurate recommendations to others based on the reality and that will equate to you losing business which I know you do not want. You yourself told me when I ordered my NV1200, that even with my built 9.6:1 low comp motor, I would not be safe running 92 pump with anything smaller then a 3.4" pulley, that seemed surprising to hear from you knowing what I know the proven tuning thresholds are with the set up. I would suggest you get a little more current/savvy yourself with the tuning aspect of these motors and find where the true limitations are so you can have a more accurate dialog with your future clientele.
#319
Former Sponsor
This is definitely a great discussion to have.
Our design parameters of the system were very specific. The parameters were a system capable of 150-300 bhp gain with the following features:
Twin scroll, the best boost response using this turbocharger frame size, no removing of the oil filter off the cylinder block, relocation of air conditioning hard lines, electrical harness, fuse box, retaining the factory heat shield, retaining the factory mount, cutting of metal body or frame work, and no scavenge pump.
These objectives were achieved within the constraints of the packaging allowed by the car. Other designs will allow for longer runs, larger turbos, etc. but all will involve compromises that were not in the parameters of our design.
Our design parameters of the system were very specific. The parameters were a system capable of 150-300 bhp gain with the following features:
Twin scroll, the best boost response using this turbocharger frame size, no removing of the oil filter off the cylinder block, relocation of air conditioning hard lines, electrical harness, fuse box, retaining the factory heat shield, retaining the factory mount, cutting of metal body or frame work, and no scavenge pump.
These objectives were achieved within the constraints of the packaging allowed by the car. Other designs will allow for longer runs, larger turbos, etc. but all will involve compromises that were not in the parameters of our design.
#320
Former Sponsor
This turbocharger has a higher flow rate, and this is at a higher pressure ratio. This is awesome boost response for a GT3582R: