Car and Bike Talk Discussions and comparisons of cars and motorcycles of all makes and models.

Plastic composite engines.

Thread Tools
 
Old 12-04-2009, 05:28 AM
  #41  
Registered User
 
565565's Avatar
 
Join Date: Jun 2004
Location: bobville
Posts: 549
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by JonBoy,Dec 1 2009, 07:55 AM
Glocks don't see 500,000,000 cycles in their lifetime, have virtually no significant moving parts (certainly nothing comparable to pistons and crankshafts), generate relatively low amounts of heat, and are not subject to nearly the same level of environmental factors seen by an engine. It's not even remotely comparable.


Plus all the parts on a Glock that matter are still metal. The barrel, chamber, slide, firing pin, etc are all still metal. Just the frame is polymer, and honestly you could make the frame out of wood and it would still work (like old school pistols).

Glock handguns are an example of what you CANNOT do with plastics more than anything else.
Old 12-04-2009, 06:12 AM
  #42  
Member (Premium)
Thread Starter
 
vader1's Avatar
 
Join Date: Oct 2003
Location: MAHT-O-MEDI
Posts: 11,857
Received 438 Likes on 308 Posts
Default

Originally Posted by 565565,Dec 4 2009, 08:28 AM

Glock handguns are an example of what you CANNOT do with plastics more than anything else.
You must have missed the part in the article where it states they were not talking about making the engines entirely out of plastic, put using metal for sleeves and crankshafts, etc. Just like the Glock.


And we can talk about how inefficient an internal combustion engine is, but some day we may see a hybrid that that throws a Stirling engine in it too. An engine that turns excess heat into power.

Dean Kamen, the inventor of the Segway has been working on perfecting a Stirling for some time.

http://alfin2100.blogspot.com/2009/05/dean...ing-engine.html


Kamen is so cool. The Segway is not quite what he made it out to be, but a guy that is just obsessed with inventing things and finding new technology to solve problems is just awesome. Plus, any guy who hops in his helicopter every morning, turns on the theme to Star Wars and flies to work is cool in my book.

If this little stirling engine can run off a cup off warm water, you could certainly generate some additional power for moving a car by taking the heat out of the coolant instead of just venting it to atmosphere.
[media]http://www.youtube.com/watch?v=cqmeYc8GWmA [/media]&feature=PlayList&p=4AA8E4EB073924A5&index=1
Old 12-04-2009, 06:43 AM
  #43  
Registered User

 
JakenBake's Avatar
 
Join Date: Oct 2009
Location: Va beach
Posts: 758
Likes: 0
Received 0 Likes on 0 Posts
Default

Wow, interesting. Thanks for sharing.
Old 12-04-2009, 08:11 AM
  #44  

 
Mr.E.G.'s Avatar
 
Join Date: Aug 2005
Posts: 6,280
Received 118 Likes on 68 Posts
Default

[QUOTE=JonBoy,Dec 1 2009, 11:02 AM] I agree with your points as delivered but question the feasibility of complex internal latticework in a motor.
Old 12-04-2009, 08:17 AM
  #45  
Registered User
 
MINES13's Avatar
 
Join Date: Apr 2005
Location: Smithtown, NY
Posts: 1,394
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by 565565,Dec 4 2009, 06:28 AM


Plus all the parts on a Glock that matter are still metal. The barrel, chamber, slide, firing pin, etc are all still metal. Just the frame is polymer, and honestly you could make the frame out of wood and it would still work (like old school pistols).

Glock handguns are an example of what you CANNOT do with plastics more than anything else.
Im an avid shooting enthusiest and do own a modifed glock pistol. Go on you tube and watch a Glock, any glock being fired in slow motion. The frame absorbs a ton of kenetic energy and flexs pretty dramatically, the chamber is also not supported and the steel rails sit in the composite plastic frame. There is no autoloading pistol with a wood frame for the obvious reason that the weapon would just shatter. While the frame itself does not directly contain the gas pressure from the chamber combustion. it is a structural member of the mechanism of the firearm. Unlike a wood stock on a rifle, which contains the complete action, (you can fire a bolt action rifle without the stock.) You cannot fire an autoloading pistol without the frame as it contains the trigger mechanism and also absorbs the kenetic energy from the slide traveling in and out of battery.
Old 12-04-2009, 03:46 PM
  #46  
Registered User
 
YoZUpZ's Avatar
 
Join Date: Aug 2007
Location: SLC, UT
Posts: 1,148
Likes: 0
Received 0 Likes on 0 Posts
Default

...a couple things to think about...

#1 Plastic (when reinforced by glass and other fibers) can be made as strong as steel.

#2 Plastic will break/shatter instead of bending.

#3 Plastic is made out of fossil fuels, which are depleting and non-renewable. Whereas aluminum is the most common metal found in the earth's crust.

#4 Plastic cannot be disposed of, creates poisonous gas if melted, and does not decompose...
Old 12-04-2009, 04:38 PM
  #47  

 
JonBoy's Avatar
 
Join Date: May 2002
Posts: 19,712
Received 234 Likes on 165 Posts
Default

Originally Posted by YoZUpZ,Dec 4 2009, 06:46 PM
...a couple things to think about...

#1 Plastic (when reinforced by glass and other fibers) can be made as strong as steel.
Not really and certainly not for the same money as steel/iron. Plastics and fibers have to be interwoven to resist multi-planar loads, which adds both cost and complexity. Plastics handle axial loading very well but it takes a fair bit of work to strengthen them to handle other types of loads (bending, torsion, shear, etc, etc).

#2 Plastic will break/shatter instead of bending.
It depends on what type of plastic. There are a ton of them that have a LOT of plastic deformation prior to permanent deformation and/or total failure.

#3 Plastic is made out of fossil fuels, which are depleting and non-renewable. Whereas aluminum is the most common metal found in the earth's crust.
Sure, but they are reusable.

#4 Plastic cannot be disposed of, creates poisonous gas if melted, and does not decompose...
But again, they are reusable/recyclable.
Old 12-04-2009, 05:55 PM
  #48  
Registered User
 
ace123's Avatar
 
Join Date: Jul 2007
Posts: 3,187
Likes: 0
Received 3 Likes on 3 Posts
Default

Sounds like a polyimide with chopped glass fiber might be what he's using, no? Or a traditional epoxy. But those are all $5-10+/lb. Polyimides are great because they have good structural properties and they melt above 400F, so temp isn't a huge issue. But PPS goes for $7/lb, PEI $10/lb, and PEEK is way up there. Aluminum is ~$1.50, and steel is lower. The engineering and tooling costs for composites, esp. thermoplastics, are high as well.

If he can make it out of PP or PET, then we're talking. That costs ~$1/lb. But it melts around the 200s F, and it experiences creep below that.

But besides getting around temperature, another fundamental issue for some parts is that composites experience fatigue damage even under fully compressive load cycles. So as stated before, metals will have their place in motors for a long time, although it's no stretch to think composites could displace some of the weight-sensitive parts.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
luder_5555
Car and Bike Talk
24
01-30-2012 11:08 AM
Presto123
Car and Bike Talk
22
08-16-2010 09:13 AM
mlc
Car and Bike Talk
3
08-07-2008 04:20 AM
Project
S2000 Talk
14
10-10-2005 08:01 AM
CrazyPhuD
S2000 Under The Hood
1
02-09-2004 03:11 PM



Quick Reply: Plastic composite engines.



All times are GMT -8. The time now is 06:28 AM.